Features
1.QCS-C series is latest design with Pivotal Blow Structure. Compared with models with similar capacity, Pivotal Blow Structure allows simple & smaller cylinders applying, faster operation and save 50-70% energy consumption for Clamping Process.
2.Pivotal Blow Structure & Aluminium Blow Molds makes blowing operation faster, which is 2300BPH per hour with 2 cavity molds.
3.Special design heating element save 50% power & space.
4.Each heating lamp is controlled by independent controller.
5.Major parts are from famous suppliers: PARKER high pressure valve, FESTO low pressure valve, FESTO cylinder, Mitsubishi PLC, Keyence sensor, etc.
6.Running energy consumption cost only 4.8KW for blowing 600ml at speed of 1800bph.
7.20 sets of operation data could be stored in system.
8.Product pass rate is over 99.9%.
9.Simple structure, easy maintenance.
KHX-KS65UF2x4-500ml
Technical Data for Blow Molding KHX-KS65UF2x4-1000ml
1. General Issues
Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.
Max. volume of product: single cavity 500mL
Total weight 12 ton 3.5-4.5bars
Max. output 600pcs/h (250mL product net weight 30-50g,Sufficient Water Cooling Chiller temperature at
8℃ with an intake pressure of between 3.5 to 4.5 bars, with a Min. difference between intake and outlet of 3 bars. )
2. Clamping Unit
Principle: bi-direction synchronous clamping device with double axis.
Linear roller guidance horizontal.
Clamping force: 150KN
Mold platens H x W 400 x 500 mm
Distance between the p;atens: 150-550mm
Clamping unit stroke: 300mm
3. Die Head
Type of die head: Double lays head of accumulator.
Max mouth diameter: 8- 30MM
Max. Storage volume:
Type of temperature sensors: K
Heater power: 15KW
100 point WPS systerm controller (B&R) or MOOG 100 poing
4. Extruder System
Extruder Screw Barre should be adequate to work with HDPE
Screw diameter: 65-75/30D
Nitride treatment barrel and screw.
Plasticizing efficiency: 80-100 kg/h (HDPE)
Feeding zone grooved with cooling water
Cast-aluminium heater, adopt European mode of connection
Type of temperature sensors:
DC motor drive: 15KW
Cooling by 5 cooling fans.
Raw material hopper with a window.
5.Blow System
Blow system mounted on linear guide under the mold.
Height adjustment mechainsm 150 mm
Blow pin up/down stroke: 150 mm , controlled by hydraulic cylinder
Parison closed
Mechanical adjustment for left and right
6. Take out system
Take out stroke 400 mm
Adopt lear guide and synchronous belt transmission of motor to advance and retreat
Gripper with the function: auto cooling water
7. Hydraulic System
Hydraulic working pressure 100 -150 bar
Hydraulic system servo pump : 80 L/min
Hydraulic valves:Yuken brand
Oil Temperature sensor showing the screen
Motor power: 7.5-15 KW
Servo system
Servo valve: (REXROTH--From Germany)
Servo oil source:4KW
Piston pump:YUken (YUKEN--From Japan)
Threads of hydraulic block use of screw joint GE(ISO 1179)
8. Pneumatic System
Pneumatic cylinders AIRTEC
Pneumatic valves AIRTEC
Max. pressure of all components: 10 bar
Max. pressure of gauge: 6-8bar
9.Plc Automatic Control System
Control System:Moog
Servo WDS control system:
Moog 100point.
Full color 12.4"
Full color 12.4" screen.
Recipe and machine data storage on memory stick (CF)
Emergency stop push buttons (rotationally release) without key
All electric components needs to be for power supply 220V/380V, 50Hz, controller DC24V,
Total rated power: 76 KW
Average energy consumption: 22-30 KW
Main components (Air switch, Contactor) :Schneider intermediate relay: Schneider
Invertot of extuder motor: PARK
Linear transducer: Gefran
Proximity switch: Schneider
Cooling water
All pipes for cooling water made of rubber material.
Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling.
Water consumptions: 10m3/h
11.Machine frame
Clamping unit should be forward: 600 mm, for mold changing
Aluminum profiles for safety doors, with plastic window.
Machine color: according requirement of customer
Overall dimensions of machine LxWxH: 2.8 x 3.2x 3.0 m
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